AeroLock® Synthetic Connector
A safer, stronger, superior soft connector

For the longest time there was one type of shackle to use, made from steel. Advancements in synthetic ropes have brought about soft shackle designs. Soft shackles effectively remove a very heavy and potentially lethal standard metal shackle from the load path. But the strength of most existing soft shackles relies heavily on a knot, and knots can fail. They also become hard to undo once used. Additionally, most conventional soft shackles are not designed to interface with ropes that have similar breaking strengths.

Light, Safe, Secure

Meet the contender to knotted soft shackles. No longer do you need to worry about a knot which creates unpredictable results and wastes material. Introducing the AeroLock® Synthetic Connector from Cortland. With working load limits from 22,050–176,400 lbs. and a minimum breaking strength of 110,250–882,000 lbs., these products are ideal for a wide range of commercial marine, mining, and industrial towing applications.

Patent-pending, lightweight and flexible, these AeroLock® Connectors can be opened and closed quickly without the need for any additional equipment and are self-locking under load. To address friction and abrasion, they feature a braided SX jacket for enhanced abrasion resistance, ensuring long-lasting durability in the toughest environments.

Backed by Extensive Testing

As with any new technology, rigorous testing for both safety and efficacy is essential.

Testing included more than 15,000 cycles at WLL and 2.5x WLL at 1:1 D:d ratios. It also included tension fatigue testing and break testing to ensure reliability in all conditions. All testing was conducted with rope-on-rope connections to simulate field usage. During testing, Cortland’s engineering team ensured that the ropes being connected did not lose strength due to being connected to the AeroLock® Connector as opposed to conventional soft shackles.

The results? The AeroLock® increased in strength with minimal wear to its durable jacket.

Part NumberWorking Load (lbs)Minimum Breaking Load (lbs)Weight (lbs)Standard Length (in)Leg Dia. (in)Minimum
Connection Diameter (in)
SYNTH CONN 10TE22,050110,2502.7121.151.15
SYNTH CONN 15TE33,075165,3755.9161.381.38
SYNTH CONN 25TE55,125275,62510.5201.881.88
SYNTH CONN 33TE72,765363,82512.0262.12.1
SYNTH CONN 45TE99,225496,12521.2262.32.3
SYNTH CONN 55TE121,275606,37529.8322.62.6
SYNTH CONN 80TE176,400882,00046.6383.13.1

* Based on 5:1 Factor of Safety
* Based on D:d of 1:1 – compare to competitive solutions at higher D:d
Additional sizes available upon request

Part NumberWorking Load* (Te)Minimum Breaking Load (Te)Weight (kg)Standard Length (mm)Leg Dia. (mm)Minimum
Connection Diameter (mm)
SYNTH CONN 10TE10501.23052929
SYNTH CONN 15TE15752.74053535
SYNTH CONN 25TE251254.85104848
SYNTH CONN 33TE331655.46605353
SYNTH CONN 45TE452259.66605858
SYNTH CONN 55TE5527513.58106666
SYNTH CONN 80TE8040021.19608080

* Based on 5:1 Factor of Safety
* Based on D:d of 1:1 – compare to competitive solutions at higher D:d
Additional sizes available upon request

** US and international patents pending, international rights reserved, © Copyright 2024

Soft connector

Features / Benefits

  • Safer than a steel or synthetic knot shackle
  • More secure and reliable than a conventional soft shackle
  • Lighter than a conventional soft shackle
  • Patent pending UHMWPE fiber core construction design and technology**
  • Thoroughly tested to meet design and safety standards
  • Lightweight and flexible
  • Easy to handle, install and remove
  • Excellent energy absorption for safety
  • The eye fits easily around the pin

Applications

  • Towing
  • Winchline recovery
  • This product has not been designed or specified for use in overhead lifting applications